NexTie Motion ATS

Automatic Tube & Cable Bundling System

NexTie Motion ATS is a semi-automatic workstation designed for high-volume cable and tube bundling applications. The system combines automatic material positioning, bundle preparation, and cable tie installation into a single integrated process.

Developed for demanding manufacturing environments, NexTie Motion ATS helps increase productivity, improve process consistency, and reduce operator workload. The system can be configured for various bundle sizes and cable tie formats, making it suitable for a wide range of assembly applications.

The system can be integrated with industrial robots, automated assembly cells, and production lines, enabling fully automated fastening and positioning of wire harnesses, cables, and components. Different tool configurations are available to accommodate various clip designs and fastening requirements.

Applications

NexTie Motion ATS is suitable for:

Wire harness manufacturing
Automotive production
Electrical and electromechanical assembly
Tube and hose bundling
Industrial equipment manufacturing
High-volume assembly operations

Production Benefits

Increased productivity
Reduced manual handling
Improved process consistency
Automatic error recovery
Integrated safety monitoring
Lower operator workload
Repeatable bundling quality
Suitable for high-volume manufacturing

Key Features

Integrated Bundle Preparation

The system automatically positions and prepares cables, tubes, or components before the bundling process begins.

Automatic Cable Tie Installation

Once the bundle is prepared, the machine automatically feeds, tightens, and cuts the cable tie.

Multiple Cable Tie Supply Options

Supports both bulk-fed and reel-fed cable ties depending on the tie length and application requirements.

Automatic Error Detection

The machine automatically detects cable tie jams, feeding errors, or incomplete fastening cycles and stops the process when necessary.

Optical Safety Monitoring

Integrated sensors monitor the working area and stop machine operation if operator interference is detected.

Automatic Bundle Counting

Built-in counting functionality records completed bundling operations for production monitoring.

Adjustable Tightening Force

Fastening force can be adjusted according to application requirements and bundle characteristics.

High Productivity

Cycle times as low as **1.1–1.3 seconds** enable significant productivity improvements compared with manual bundling operations.

Flexible Bundle Diameter Handling

Different bundle diameters can be processed without complex mechanical adjustments.

Automated preparation. Automated fastening. Maximum production efficiency.

NexTie Motion ATS combines bundle preparation, positioning, and automatic cable tie installation in a single integrated workstation, helping manufacturers achieve higher productivity, improved consistency, and greater process efficiency.

Parametr	NexTie Motion ATS-SP30	NexTie Motion ATS-SP42	NexTie Motion ATS-SP63
Cable Tie Specification	3.6 × 150 mm	Reel-fed cable ties 3.6 × 200 mm	Reel-fed cable ties 3.6 × 300 mm
Max. Counterweight Diameter	Ø30 mm	Ø42 mm	Ø63 mm
Max. Cable Tie Capacity	Bundling machine: < 200 pcsCounterweight feeder: < 200 pcs	Bundling machine: 4,000 pcs/reelCounterweight feeder: < 200 pcs	Bundling machine: 3,000 pcs/reelCounterweight feeder: < 200 pcs
Power Supply	AC 230 V, 50/60 HzTool: DC 48 V (automatic conversion)	AC 230 V, 50/60 HzTool: DC 48 V (automatic conversion)	AC 230 V, 50/60 HzTool: DC 48 V (automatic conversion)
Pneumatic Pressure	5–6 kg/cm²	5–6 kg/cm²	5–6 kg/cm²
Bundling Machine Dimensions	460 × 460 × 740 mm	460 × 580 × 740 mm	460 × 580 × 740 mm
Tool Head Dimensions	330 × 240 × 150 mm	350 × 240 × 150 mm	350 × 240 × 150 mm
Counterweight Feeder Dimensions	1550 × 750 × 1600 mm	1550 × 750 × 1600 mm	1550 × 750 × 1600 mm
Bundling Machine Weight	160 kg	300 kg	350 kg
Counterweight Feeder Weight	400 kg	400 kg	400 kg
Application	Counterweights with a diameter < 30 mm	Counterweights with a diameter < 42 mm	Counterweights with a diameter < 63 mm
Cable Tie Type	Loose-piece or reel-fed cable ties	Loose-piece or reel-fed cable ties	Reel-fed cable ties only